SPEC-ID: DB-2026 // TURBOMOLECULAR PUMPS
SYSTEM DIAGNOSTICS: ACTIVE
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GOREVUN.ENG ULTRA-HIGH VACUUM (UHV) PHYSICS & MOLECULAR FLOW METROLOGY
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ConFlat Flanges

ConFlat (CF) Flanges: Knife-Edge Geometry and OFHC Copper Gasket Plastic Deformation

The metallurgical mechanics of biting oxygen-free copper gaskets with hardened stainless steel knife-edges to survive 450°C bake-outs.

By Dr. Elena Rostova, Materials Engineer September 29, 2026 • 7 min read
ConFlat (CF) Flanges: Knife-Edge Geometry and OFHC Copper Gasket Plastic Deformation

Knife-Edge 70-Degree Chamfer Profile

The circular knife-edge bites into both sides of the 2-mm copper gasket, forcing metal into plastic flow under immense bolt torque.

Radial Capture Groove to Restrain Lateral Creep

The flange well restrains the copper ring from squeezing outward, maintaining airtight metal-to-metal seal integrity through thermal cycles.

Surviving 450°C Ultra-High Vacuum Bake-Out Cycles

Because thermal expansion coefficients of 304L stainless steel and copper closely match, joints remain helium leak-tight upon cool-down.

⚠️ Technical & Safety Verification

The empirical methods outlined in this study reflect verified ultra-high vacuum (uhv) physics & molecular flow metrology protocols and field measurements. Always verify safety standards and consult accredited specialists before executing structural or high-energy physical tests.

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